NOT Labor Day- Process Owner Day

September 3, 2015

Labor doesn’t add much value. In my experience, it only moved stuff around. The labor jobs went away. Today, I celebrate the process owners  like the machinists that can tear down and set up a multi-spindle cam machine in under 2 hours. They own their process and own their craft.

Process Owners are what I will celebrate.

Process Owners are what I will celebrate.

Today, as PMPA’s director of industry research and technology, I compile a survey and report on the wages for the member companies of the Precision Machined Products Association. It covers almost 6 percent of the industry’s employment, according to the U.S. Census. I just reviewed our latest report, and we don’t even have a job title for “laborer.”

Process Owners, Not Laborers

The day of laboring for a living is done. In my career, it was gone by the 1980s. In our industry, the last labor jobs left during the 2009 recession. Today, our shops rely on process owners to operate, set up our equipment, produce parts and inspect them to the highest standards. Today, our shops’ process owners are the go-to men and women that we turn to for understanding when making control plans and corrective action plans, as well as matching machine and process capability to the new jobs we quote.

Here’s what I see when I walk into a PMPA member shop:

  • I see esprit de corps every day observing the handoff between purchasing, planning, operations, quality control, shipping and the customer.
  • I see our team achieve just-in-time, zero PPM routinely.
  • I see our folks are using, viewing, studying, programming and coding using computerized technology, and often doing so in more than three axes.
  • I see the pride in our craftsmen and craftswomen when they gage the part, look at the reading, dial an offset into the control, hit start and the next part measures exactly what was required. I share their joy when the parts come back with a green tag and not a red tag.
  • I see when they look at the part magnified 50 times or 100 times and the geometric form matches the template perfectly, that tiny smile shows they love their craft and their accomplishments with the technology they use.
  • I see our people adding value by assembling components, packaging them securely and getting the correct information in and out of the computer and onto the shipping documents, labeled, then loaded on the correct truck.

The people of the precision machining industry don’t “labor,” they own processes. They master their processes. They are process experts. They use their talent, insight and craft to add value. So automobiles go and stop. So planes fly and land. So people can be healed and reassembled.

I will not be celebrating Labor Day this year. But Process Owners Day- you can bet that I will be appreciative of the craftsmen and women that make our modern lives possible because they own, and have mastered their Craft.

Happy Process Owner Day!

Original Article in Production Machining

 


Sharpening A Scraper Master Class- Link Van Cleave

July 25, 2014

One of my friends on Facebook posted this video about how to sharpen a wood scraper by a guitar maker that she knows.

I was impressed that this video correctly shows us not just the “How” but also the “Why” of the steps needed when sharpening this tool.

The lessons in this video provide a master class of insights into the issues of sharpening any tool by hand.

The overall lesson that I took from this is the importance of properly holding our workpiece (in this case the tool) so that we don’t put distortions into it.

PS:  Look at the chips!

PPS: Do you have a favorite “Love of the Craft” video that you think we should share?


Precision Machining- Jewelry You Wear Inside

February 14, 2013

When I visit our precision machine shops around the country, I am always impressed at how often the parts being produced look like jewelry.

Well maybe we wouldn't wear this one inside...

Well maybe we wouldn’t wear this one inside…

But sometimes the parts that I see are jewelry- the kind that you wear inside!

PMPA  member Cox Manufacturing Company in San Antonio, Texas is a company that has heart.

CoxMfgFacilityLiterally.

This is a valve component in Dr DeBakey's original artificial heart

This is a valve component made for  Dr DeBakey’s original artificial heart

It was made by the precision machinist’s at Cox Manufacturing, who continue to make critically high engineered, high precision parts.

That look like Jewelry.

Cox Manufacturing has Heart. Precision Machinists can make almost anything look like jewelry.

It is our love of the craft. Happy Valentines Day from PMPASpeakingOfPrecision.

For last year’s Heart Shaped Musket Barrel

For How to make jewelery using just a hydraulic press

Heart photocredit.


Love of Craft- Britain’s Oldest Blacksmith

November 14, 2012

Over 70 years working the forge.

“It’s a wonderful craft, the king of trades, really.”

We’ve come a long way in our shops from the days of the blacksmith, but Hardy Fred Harriss explains the love all of us as craftsmen have for our Craft.

 

What is your “love of craft story/ How did you get interested in precision machining?