Slips and Falls

July 30, 2013

Slips, trips and falls- here are some facts to help you with training for your team.

We are currently working on our analysis of the 2013 Spring Regulatory Agenda which includes an item “Walking Working Surfaces and Personal Fall Protection Systems (Slips Trips and Fall Protection)” shown as Final Rule  due for November 2013.

PMPA members will receive a report on each of the agenda items applicable to our industry.

Hope you find  this background information helpful in your training.
The Cost of Slip-and-Fall Accidents Infographic
Via: BOLT Insurance

Infographic produced by Infographicworld


Shop Best Practice- Housekeeping and Lean

June 13, 2013

You can tell a lot about a shop by what you don’t see…

I had the privilege to attend Technology Days  at Paul Horn GmbH in Tubingen, Germany.

Horn USA is a PMPA Technical Member.

ADJ Sign IMG_0545

While we know this company as a supplier of tools to the precision machining industry, what many of us did not know is that over half of their revenues are for “specials-” custom engineered tools not carried in their general catalog.

So with over half their production classified as “specials” their shop faces many of the same demands as we do in our make to order shops.

Here are some views I saw in my 10 hours of shop touring;  what don’t you see here that you see in your shops?

(Click on the photos to see full size.)

ADJ Fisheye shop IMG_0438

OK, I’ll give you a more literal view.

ADJ Shop IMG_0435

What do you not see here, that you see in your own shop?

ADJ Grinder IMG_0684

Tool coating

Tool coating

ADJ Tools Jewels IMG_0677

Tools as Jewels…

In my extensive time on the shop floor I didn’t see any clutter, rags, materials or spills on the floor, dunnage, used inserts.

The difference between what we see in our shops and what we don’t see in this make to order shop is our opportunity to improve.

I saw best practices- at work!

Thanks to the team at Paul Horn GmbH for sharing a glimpse of what best practice in custom manufacturing can look like.


Shop Safety Guided Tour PMPA NTC 23 April 2012

April 11, 2012

At PMPA’s National Technical Conference, attendees will be presented with a wealth of programs to help them ‘further their degree in precision machining.’

I am pretty excited about  the Honing the Tool Whisperer  in you session; Gary Griffith’s  (Griffith Training) GDT session on orientation tolerances; Automation and Robotics presented by Don Engles of Productivity Inc.

I’ll be presenting a session monday afternoon titled Shop Safety- A Photo Tour. No sermon, not a lot of 1910. here comes trouble. Just a tour of shops demonstrating best safety practices, and maybe some opportunities to improve.

When I say best practices, this is an illustration of what I'm talking about. How does your housekeeping compare to this?

I don’t expect folks to fly to Chicago to see my Shop Safety Photo tour.

But I know that the one’s who do will leave with a vision of what best practices can be, and a handful of links to authoritative OSHA references.

Plus the latest news on the issues that we are engaging with OSHA  in our industry.

Program details

Technical track, Quality Track, Management Track, Leadership Gold Certification session, Critical Process Thinking in the Quality Profession.

Yes, we’ve got a great program lined up for you.

Register


Choose To Have Cleanest Shop In The Universe

January 11, 2011

Good housekeeping enables many things in your shop- all good!

 
 
 

Let no one say "all was cleanliness here, until you came..."

 

I recall when a colleague was given a “battlefield promotion” from inside sales manager to plant manager at a steel plant that was closing. My colleague confided in me by saying, “I don’t know how to run a plant; I don’t know this; I don’t know that.”

My comment to her was simple: “I’ve been to your home. It is a clean and safe place. Think of the mill as your home. Does it meet your standards for safety? Does it meet your standards for housekeeping? If you don’t tolerate dirty laundry on the floor in your home, why would you let your crew put debris or rags on the floor of the shop — your home away from home?”

During the period of time that she was plant manager, her plant (despite the stress of imminent closing) had the top safety record, the top on-time performance record and the best crew attitude.

There was no uncertainty in her crew. They knew that she expected an orderly, free-from-trash, no-waste work environment (and lunchroom). That’s how she managed. Along with that came improved safety, attitude and performance. Those are not bad side effects from just focusing on one area.

Is housekeeping an area you choose to focus on in 2011?

And what do you expect as the side effects of your choice?

Original Article: Production Machining

Photo credit: Floating Branch Products

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