OSHA Inspections 2018 YTD Precision Machining Industry

October 22, 2018

OSHA is still fulfilling its mission promoting worker and workplace safety. Safety, Amputations, and Planned Inspections led the OSHA inspection categories for NAICS 332721 so far this year.

At PMPA we take a look twice a week at the OSHA inspections posted online for our industry. In the event that one of our members is on that list, we call immediately to offer our assistance. If it is a non-member, we look to learn what vulnerabilities are being encountered in the industry shops not belonging to PMPA.

Here’s what we found out.

So far this year, OSHA has posted notices of 53  inspections for our NAICS code- 332721 online. 53!

Chart of OSHA inspections frequency for 2018 NAICS 332721 Precision Machining Shops

 

The single largest category were for “Safety” – 15 of 53, 28% of all inspections posted.

Go figure.

The second most frequent category was “Amputations“-12 of 53, 23%.

This really is aggravating. There is no excuse for anyone to be losing body parts. We need to contact our people immediately to review the basics about pinchpoints, rotating equipment, and the pointlessness of trying to stop a lathe with our fingers or thumb. 

I won’t display the photos but if you want to see what a drill can do to a human hand click this link:  Graphic Image

Programmed (planned ) Inspections were third  with 7 of 53 or 13%. Routine enforcement is still a “real thing” at OSHA.

Complaints  came in at fourth  with 4 out of 53 inspections being initiated as a result of a complaint- 8% of inspections due to complaints..

Health tied with Complaints at 4 inspections out of 53- 8% of inspections due to occupational health concerns

Rounding out the ten causes were Noise, Reinspections, Accidents, Referrals, and Inspections.

Reasons cited for OSHA Inspections for NAICS 332721 (frequency) Calendar year 2018 YTD

 

OSHA is still fulfilling its mission promoting worker and workplace safety. The above reasons show how your peers are being examined. Are you ready for an OSHA inspection?

Photocredit: Mystalk

Data and Chart Preparation credit Veronica Hopson, PMPA

Original Data sourced from USDOL OSHA.

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Performer Day- Its About Performance, Not Labor

September 3, 2018

I compile the annual wage survey for the precision machining industry, and my sample is a nice slice of industry shops.

We don’t have any labor jobs in our shop hourly wage survey.

None.

Nada.

Zip!

Zero!

On the other hand, the jobs that we do have are all jobs requiring high levels of process ownership and personal performance.

Think of all of the aspects of our jobs- the tools, the offsets, the relationships between datums, the materials, the gages, the chips and their control, the coolants, the controls, the software code- and suddenly being a machinist looks a lot like being a Performer:

Almost as much stuff to keep track of as we have as machinists!

So today, I’m going to cue up a Neil Peart video on Youtube as an appreciative salute to the music made  on our production machines under the watchful practice of our skilled performers.

I’m not celebrating Labor Day.

But I am certainly going to  use the time to appreciate the performers in our shops who make things that make a difference.

Happy Performers Day.

Photo credit 

More info about the Human Performance System Approach to understanding our shops

Neil Peart photo


Why Precision Machining Matters- Lothar Horn

August 31, 2018

I am always pleased when I encounter a quote that neatly communicates an Idea that I firmly believe, but is expressed more clearly than I could.

Imagine my delight when I received a placard containing one of my favorite industry quotes today!

So happy to get this visual reminder of the importance of precision machining, and the tools that we use!

Read the Card!”

“Read the card!”

“What’s it say?

NO CAR RUNS, NO AIRCRAFT FLIES AND NO HIP REPLACEMENT IS FITTED BY A DOCTOR WITHOUT PRECISION TOOLS HAVING PREVIOUSLY BEEN IN USE.”

As precision machinist’s, we’re the people that make things.

Things that make a difference in everyone’s quality of life.

And who is is it that makes the tools that help us make that difference?

Why, precision toolmakers, of course.

A big thank you to Horn USA for sharing the placard with my favorite quote.

See you all at IMTS!

 


Precision Machining Sales Take a Breather – at a Record Level- in July

August 23, 2018

First the good news:

The 2018 July index of 128 is 14.3% higher than July 2017’s 112 value.   Our year to date average is 135, up 10 points or 8.0% over 2017’s year-end average of 125. We are at 107% year to date.

Jul;y 2018 Business Trends Index- Highest July EVER!

And the not so good news?

Well actually it is just that  to get to that record high Sales for July, the Index actually dropped 10 points or about 7.3%. from 138 in May & June to 128 in July.

I’m calling it a breather from the feverish year we’ve had so far.

Hours of first shift scheduled dropped by half an hour, a welcome break for the folks in the shop.

Why we’re not concerned about the decline of Sales in July:

The forward looking sentiment for Sales for the next three months actually climbed in July. while all other indicators remained steady.

We’re just taking a bit of a breather.

A much needed break for our shops.

Enjoy!

Photocredit: Skynews


Steel Tariffs- HIGHER PRICES!

July 30, 2018

Prices for Hot Roll Steel Band in the US U.S. are $465 higher than in China (compared to $471 in the last report two weeks ago), and $358 higher than in the EU (compared to $372 in the last report).

$465 higher than China; $358 higher than EU.

Steel in the US is 76% more expensive than in China.

Steel in the US is 49% more expensive than in the EU.

How’s steel profits?

Steel Dynamics Joins Nucor – Doubling Profits.

The next time somebody says “National Security” I am seriously gonna lose my cool!

Section 232 tariffs are for national security.Yeah right.

 

Price information courtesy Steel Benchmarker.


Beryllium Standard Final Rule- Do You Machine Beryllium?

July 3, 2018

The 2017 final rule established new permissible exposure limits.

It also included provisions to protect employees from exposure to Beryllium, such as

  • requirements for exposure assessment,
  • methods for controlling exposure,
  • respiratory protection,
  • personal protective clothing and equipment,
  • housekeeping,
  • medical surveillance,
  • hazard communication,
  • recordkeeping 

Do you machine Beryllium in your shop?

Have you evaluated your compliance to the above 8 points of regulatory concern?

Do you know the key regulatory enforcement and compliance dates?

Beryllium Copper is not only used in electrical applications!

If your shop machines any of the following Beryllium Copper grades, it does apply to you:

Beryllium Coppers C17000, C17200, C17300, C17410, C17500, C17510

The rule applies to occupational exposure to Beryllium in all forms, compounds, and mixtures in
general industry, construction, and shipyards.

  • Employers that are covered under the rule must use engineering and work practice controls to
    keep exposures at or below the PELs.
  • Engineering controls include using process isolation, ventilated enclosures, or local
    exhaust ventilation to keep beryllium from being dispersed throughout a work area.
  •  Examples of work practices to control beryllium exposures include keeping surfaces
    clean by using a HEPA-filtered vacuum or by wetting down dust before sweeping it up.
  •  If engineering and work practice controls cannot keep exposures at or below the PEL,
    employers must provide respiratory protection to affected employees.

PMPA is providing members with sensemaking regarding this final rule, compliance dates and strategies, and helpful links to better understand their responsibilities.

PMPA Beryllium Final Rule Members Only

Photo of VR38 Nissan GTR Beryllium Copper Valve Seats courtesy of Fast Forward Race Engines on Facebook

Not a PMPA member? Contact Matthew  Hooper to learn more mhooper@pmpa.org

 

 


JUNE 2018 ISM PMI- Manufacturing Thrives Despite Tariffs and Trucking Challenges

July 2, 2018

Despite the uncertainty of the US Section 232 Tariffs on Steel and Aluminum, demonstrably higher steel prices, full employment, and trucking difficulties, US manufacturing is having a strong year, as evidenced by the June ISM PMI.

““The June PMI® registered 60.2 percent, an increase of 1.5 percentage points from the May reading of 58.7 percent… The Supplier Deliveries Index registered 68.2 percent, a 6.2 percentage point increase from the May reading of 62 percent… 

 “Demand remains strong, with the New Orders Index at 60 percent or above for the 14th straight month, and the Customers’ Inventories Index remaining low. The Backlog of Orders Index continued to expand, reading at 60 percent of higher for the third consecutive month. Consumption, described as production and employment, continues to expand in spite of labor, skill and material shortages.””- Timothy R. Fiore, CPSM, C.P.M., Chair of the Institute for Supply Management® (ISM®) Manufacturing Business Survey Committee

Manufacturing continues to thrive despite tariffs and trucking Issues according to ISM PMI for June 2018.

PMPA members have reported price increases for Steel and Aluminum as a result of the imposition of the Section 232 steel tariffs, with lead times for raw materials lengthening and growing more uncertain and base steel prices up by 20 percent since March.

Demonstrably higher steel prices…

Steel prices are at their highest level since the 2009 recession, and the difference between US prices and foreign steel prices are at a record differential  according to Steel Benchmarker.

Precision Machining Industry Sales in May second highest level on record. Our latest Business Trends Report for May 2018 showed our industry’s  sales at their second highest level ever. We remain strongly positive on outlook for our manufacturing industry, confirming the ISM PMI Report.

Second highest value ever- second only to the value for March 2018!

We continue to hear reports of issues in trucking industry, including loss of routine deliveries caused by the strict adoption of electronic logs and enforcement of driver time shortening the reach of mills for deliveries out of state.

There are more job openings than people to fill them according to the JOLTS report of the Bureau of Labor Statistics.

Manufacturing in Europe and China cooling. According to Reuters “Euro zone factory growth slowed to an 18-month low in June, slipping for the sixth month in a row amid widespread concerns about trade barriers and their impact on overall economic activity, a survey showed on Monday.”Euro zone factory growth slowed to an 18-month low in June.

“Growth in China’s manufacturing sector cooled slightly in June as firms faced rising input costs and a decline in export orders amid an escalating trade dispute with the United States, a private survey showed on Monday.” Growth in China manufacturing sector ebbs in June.

Bottom line:Despite the uncertainty, US manufacturing  is having a strong year, as evidenced by the June ISM PMI. This is in strong contrast to  pessimistic manufacturing activity readings from Europe and China which are not at all positive. And in spite of uncertainty and challenges we face from tariffs, trucking, employment, pricing and other issues.

ISM PMI June 2018 Announcement

Steel Benchmarker  Steel Price History

Graph Courtesy Calculated Risk Blog

PMPA Business Trends Report May 2018

Job Openings