Skill Gap- It’s Not About Wages

November 15, 2012

Dan’s comments were a response he shared with PMPA members regarding the charge of one talking head on last week’s 60 Minutes that ‘there is no Skills Gap… industry would have skilled workers if we only paid higher wages.’

Guest Post by Dan Murphy, REM Sales

Part of the problem is that nowadays most of the manual labor has been automated out of manufacturing processes.When you had a large pool of unskilled workers performing simple tasks, a company could find the hard working person that had math skills and mechanical aptitude and put them into an apprenticeship program and that person could advance. Today companies need to find that person right out of the box which is very difficult to do.

There are some people that will never be good at math, and the more time I spend in this business, I truly believe that mechanical aptitude is genetic. You either have it or you don’t, and it can’t be taught. Perhaps the solution is to recruit seniors from high schools. There is a standardized test for mechanical aptitude and I think that test, administered along with something like the Predictive Index and a math test, would yield better candidates.

At the end of the day, no school is going to give you a guy that can hit the ground running on an eight-axis Swiss, or be able to set up and troubleshoot a multispindle cam automatic. Companies still have to develop employees with those skills and offer continuous training to keep their employees skill set up to date. Raising wages alone does not create great machinists. Aptitude, attitude, talent, training, and experience do.

These do not arrive by merely raising wages. Higher wages are a reflection of these in an employee.

Just boosting wages will not magically (nor immediately) create 8 axis qualified machinists.

We need to create a pipeline of talent for our machining craft. Working in conjunction with local community colleges is an ideal way to help take some of the training burden off of small companies. But we have to get involved so that the school gives us what we  need in our workforce today.

I just returned from a trip to China. China is different than I imagined.

I was surprised by the number of big American and European cars on the roads. And the factory I visited was world class.

The companies in China are doing plenty of training too. they do because they need machinists too.

It’s not about raising wages. It’s about finding talent and providing training.

As a company, we have always been willing to share our training materials with our customers.

Surprisingly few ask for it.


Why Isn’t The Invisible Hand Training Enough Skilled Workers?

October 9, 2012

The Invisible Hand Is NOT Training Enough Skilled Machinists.

(And by the way, neither are we.)

Estimates of as many as 600,000 unfilled skilled manufacturing jobs despite  years of unemployment over 8% just don’t compute. As a free market guy, I continue to be frustrated waiting for Adam Smith’s Invisble Hand to bring the trained workers our industry needs.

Have we done enough to pursue our own interest, so that society too can benefit?

Why isn’t the Invisible Hand working?

  • Has it been handcuffed by school bureaucrats who insist that college is for everyone? 
  • And parents who fail to critically think about the ROI and Debt obligations that a college degree means today?
  • Has the invisible hand been amputated by school board  and advisory council members who think that the trades is just a necessary evil for someone else’s troublemaker of a kid?
  • Do we have a need for public private partnerships like Right Skills Now to elevate the need for skilled tradesmen and to show advanced manufacturing as a viable, well paying career? Why is the US only in the 17th in Science or 25th in Math achievement worldwide?
  • Or have we as shop owners and machinists been missing  in guiding that invisible hand by concentrating on everything else except skilled workforce development?

What are you doing to develop the skilled workforce that you need?

Or are you waiting, like most shop owners over the last decade or so have waited, for someone else to train your crew?

Invisible Hand Graphic courtesy Micro Loan  Bank Kiva

A Few Good Workers originally published in Modern Applications News May 1999.


Skilled Workforce-PMPA Partners With Manufacturing Institute

October 2, 2012

The Precision Machined Products Association (PMPA) has partnered with The Manufacturing Institute to expand Right Skills Now, a fast-track machining training program aligned to the National Association of Manufacturers (NAM)-Endorsed Manufacturing Skills Certification System.

Working together to help talented people connect with careers in advanced manufacturing.

Right Skills Now and the Skills Certification System are successful programs that are building the educated and skilled workforce manufacturers need to successfully compete in the global economy.

We have seen estimates of up to 600,000 open jobs available in advanced manufacturing. Positions in precision machining, tool making, welding, and quality control are jobs where you can make a rewarding career as well as a living.

PMPA and The Manufacturing Institute are combining forces to help make information available about these careers, programs where you can get started to qualify for these careers, and to promote the use of credentials and the Skills Certification System to assure employers of the ability to perform defined skills and operations. Expanding Right Skills Now will help make the training and credentials more widely available.

Read the full release.

For more information to help you decide if a career in precision manufacturing is for you, go to PMPA Career Page.

Just because everyone else is unemployed doesn’t mean that you have to make the same decision that they did. Get the facts about a career in advanced manufacturing.


Most Important Tool Is The 5 Inches Between The Ears

July 26, 2012

Guest post by Matt Gudgel of SourceOne who responded to our post about NPR’s story about the lack of people with math skills needed in manufacturing.
SourceOne feels so strongly about skilled workforce, it is included as part of their mission statement: To maintain a vibrant, skilled and dedicated work force…to use our diverse capabilities to meet challenges…and facilitate growth.

Maintaining a skilled workforce is part of the company mission. Why?  To meet challenges and facilitate growth.

Matt’s response to our post  decried the fact that “we spend too much time teaching our employees to ‘use the tools of the trade’ rather than ‘the tool five inches between the ears-’ the ultimate tool we’re born with and have forgotten how to use.”

This is what we are really looking for…

In other words we just take it for granted that people know how to think, how to frame the problem, and to know when to use the ‘tools of the trade.’

Matt says that the challenges to manage this issue  are difficult.

  • Changing thinking from “any warm body will do” to hiring quality is one challenge we face as we continue to be squeezed on price by our customers.
  • Finding time to train people  in the face of hard deadlines for our production is another.
  • Growing people into ‘general specialists’ who can handle not just machining but also have practical knowledge of electrical and pneumatic systemsis a need, not just a want.

One challenge though,  is incumbent on our people, it is not just up to management.

“We want our employees to be well trained, and it is our responsibility to help them get trained. But employees need to step up too and master the skills.”

When looking at employees, here is Matt’s advice- “They have to fit our culture, just as much as they need to fit the position in our company. Economic competition means we need to find the right people.”

As the NPR story mentioned about basic math, (adding subtracting and dividing decimals as a lost ability among job candidates!) and as Matt Gudgel pointed out:

Finding the ‘right people’ means “ finding people who are effective at using the ultimate tool we’re born with and have forgotten how to use- the tool five inches between the ears.”

Tool


Need For Skilled Workers -Program on Fox News

July 3, 2012

Lou Dobbs is hosting a program exploring the shortage of skilled workers tonight on Fox News.

Yet our precision machining shops have openings for skilled machinists.

Out of Work” is the name of the show.  Business owners speak about the need for skilled labor and not enough candidates.

Look for “Out of Work“  on Fox News (National) tonight at (9:00 P.M. and tomorrow at 4:00 P.M.

One  clip with a CNC instructor at Lehigh CTC near Allentown, PA shows the jobs he has open and not enough candidates.

I will be talking with faculty from Cuyahoga Community College today about some internships for the fall.

The shortage of skilled workers is real.


Future of Manufacturing- Age and Education Impacts

June 13, 2012

The competitiveness of Manufacturing in North America has helped it to lead the recovery out of the last recession.

What are the trends that we face in Manufacturing going forward?

” I see two graphs that will determine the success of manufacturing.”

Up-Skilling

The following graph shows that since 2007, manufacturers have added more educated workers while eliminating less skilled / less educated positions:

Word to potential workers: Skills not labor to work in Manufacturing.

Increasingly employers are looking for credentials for skills rather than 2 and 4 year degrees.

Right Skills Now is one way for math capable candidates to get their start in a career in advanced manufacturing in CNC operations.

RSN curriculum

Demand for skilled workers “blues”:

The blue bar segments in the following graph shows us that as the baby boomer cohort leave the workforce, there are currently not enough under 25  and 25- 34 year olds to make up for their loss. This means that  not only will productivity increases have to continue, but also that we need to really make an effort to bring 34 and under people into our skilled workforce in manufacturing. This will certainly be a challenge for employers, and if nothing is done, will mean a new management version of  the  No Job Blues-  ”the no skilled worker blues” – for our shops as we try to find candidates for open positions left by the departing boomers.

If you are a savvy shop, you are working on this issue today- if the average age of our manufacturing workers is 50, that means over half of our workforce are within a few short years of retirement.

What’s your plan for workforce and skill development in your shop, city, region and state?

How’s it working out for you?

Graphs : U.S. Economics and Statistics Administration, Mark Doms Chief Economist

Crystal Ball


LCCC Where Your Skilled Workforce Comes From

March 14, 2012

High schools aren’t graduating people with skills that can add value in your shop.

Lorain County Community College is!

LCCC Fab Lab- Year of the Dragon was a great CAM project for their students.

From my encounters in retail with recent graduates,  just making change without a cash register is a difficult task.

Let alone using the Pythagorean Theorem to control geometry, runout, and cosine error.

Four year college graduates lack the skills we need in our shops more often than not.

Nothing wrong with being able to quote Yeats, but does it pay as much as being able to set up and operate this equipment?

Yet we have openings for people with skills.

Last night, 26 Northern Ohio Chapter members of the PMPA attended an open house of the advanced manufacturing labs at Lorain County Community College:

  • CAD Lab
  • Fab Lab
  • CNC Machining Lab
  • Welding Lab
  • Computer Integrated Manfacturing Lab
  • Manual Machining Lab

Our attendees were impressed with the equipment; they were quite impressed by the instructors.

They were delighted to sense the confidence, understanding, and capability shown by the students at work in the labs.

We may not know where the entire skilled workforce for our precision industry will come from, but we know  some local programs where we can find some skilled technicians.

The Nord Advanced Technologies Center at LCCC.

And the Entrepreneurship Innovation Institute at LCCC.


Follow

Get every new post delivered to your Inbox.

Join 48 other followers