Right Skills Now Running Parts Now- Real Jobs For Real People

May 16, 2012

Brandon Jacobs, 20 years old, was a grocery store cashier and pricing clerk before completing the Right Skills Now program at South Central College in Faribault, MN.

He thought machining would be an interesting job.

Looks like he’s enjoying his work as a CNC machinist.

The point of Right Skills Now was to find a way to match math qualified people with training to get them prepared for entry level CNC operator positions in our industry. After 16 weeks of classroom and hands on machining, Right Skills Now participants get real experience with sponsoring employers.

Brandon shows his coach Shawn Olson that his part is in spec.

Right Skills Now made it possible for Brandon to try his hand at becoming a machinist.

His coach at Permac, Shawn Olson says “Right Skills Now made sure that Brandon had the basics mastered.”

Right Skills Now doesn’t claim to turn people into journeymen machinists overnight.

But in 16 weeks, folks like Brandon are mastering the basics of safe CNC operation and are already helping to produce precision machined products for a wide range of industries.

Unemployed? Underemployed?  Consider getting the RIGHT SKILLS NOW  South Central, Dunwoody.

Employers- do you need people with the RIGHT SKILLS NOW? (Program info pdf)

Right Skills Now can means  Right People Now for your shop.

Ask Brandon. Or Shawn.


The REAL Unemployment Problem- Creating a Permanent Class of Government Dependents

May 15, 2012

The real unemployment problem- an increase of  17.9 million Americans no longer in the workforce since 2000; According to the U.S.Census 49% of Americans live in a home that receives direct monetary benefits from the U.S.Government.

Not the kind of “Change” I like to see.

Looking back at the recessions in the 1960′s, ’70′s, and ’80′s, we see a sharp recovery in employment. No such luck with the last recession.

I have a colleague who sends me crap fallacies like Paul Krugman’s latest unemployment ”it isn’t structural” polemic. My colleague hates  government austerity, loves higher taxes, and loves deficit spending (uhh- he calls it necessary stimulus.)

Mr. Krugman sets up a straw man argument about the ratio of government employment to U.S. population remaining flat to show there is no structural problem. (Conveniently ignoring the fact that government employment growth is at it’s highest level since 1968)

Strawman argument from a Nobel prize winner. Isn’t that something?

That’s what happens- I guess- when you look at U-3 instead of U-6 Unemployment figures.

Let’s look at some less obscure points. How about the ratio of Americans not in the workforce  between 2000-2011 versus the increase in population over the same period?

Population increased over 30 million; folks not in the workforce increased to 17.9 million in the same period.

60%!

That is probably too weak a signal for an economist of Mr. Krugman’s pay grade to acknowledge.

Look at the chart above.

Here are some of the facts  behind that chart:

  1. There are 242 million working age Americans
  2. Only 142 million of them have jobs
  3. Those who aren’t working are depending on the government for their spending
  4. There seems to be no employment recovery. (That ‘jobless recovery’ thing.)

Bottom line, added to every other dependency and entitlement program, the unemployment that is “not structural’ according to Mr. Krugman actually brings the number of Americans dependent upon the federal government up to 91 million.

I think that folks would rather have a job.

Our shops have openings for skilled machinists. Our schools have programs to teach machining. Yet there are no applicants.

Dear Mr. Krugman, we do have a  ‘structural’ unemployment, problem, and it isn’t at all what you think.


Reduced Summer Shutdown Precision Machining Production To Remain High

May 10, 2012

Ford announced it is reducing its summer shutdown in several North America plants, including six assembly plants, from the traditional two weeks to one.

It is going to be a busy summer for all of our shops making components for automotive applications.

Plenty of parts, plenty of machine adjustments, maybe time at the beach or fishing not so plentiful.

The  summer production boost is consistent with Ford’s plan to increase annual production capacity by 400,000- though the additional week is likely to only increase  vehicle production by 40,000.

Why is this important to your shop?

  • If you were planning on taking a shutdown to do major maintenance, you may not be able to schedule the time.
  • While Ford has made the announcement, you may not see the demand jump on your latest forecast.
  • Now might be a good time to review your barstock inventory, order book, and adjust accordingly.

They can’t make cars without parts… the parts you make!

Cleantechnica photo of technican at Helios inc.


Lost Tortoise in Your Shop?

May 9, 2012

How does one lose a tortoise? The irony of this poster telling the would be finder of the lost tortoise how to secure the tortoise is not lost on me.

Our sympathies to the family that lost dear old Snappy Nappy…

We are unconvinced that the tortoise has boroughed (or burrowed!) into the soil. We think that he has made his slow but certain escape, carrying along his former owner’s investment with him.

This poster found on a local phone pole raises a different question for us in the precision machining business.

How many “tortoises” are we letting walk out of our shop each day?

Here are a couple of Snappy Tortoises of Cash that might just be slowly making their way (with your money attached!) out the door at your precision machining shop:

Running machines too slow. That’s a tortoise if there ever was one.  Modern materials and coatings are made for higher speeds. You need higher speeds to be successful. In fact, my colleague Bob Drab at Schmolz and Bickenbach gives this advice when running his company’s Ugima brand machinability treated steels: “Faster! Harder! Deeper!” That doesn’t sound like tortoise logic to me…

Compressed air. Compressed air as a tortoise? You bet. Leaks are money slowly walking out the door, every hour that you run your compressor. Speaking about that compressor, just how efficient is it compared to the latest technology?As the prices of utilities continue to escalate, a cost study on your air compressor may wrangle all those compressed air tortoises back into the corral.

Lighting. Utilities are a large expense to our machining businesses. How old is your lighting technology? How far are the lights from where your employees need the illumination? What technology are you using? Your local utility may have grants or rebates to assist you in upgrading your shops’ lighting to more efficient technology.

Tooling. I never met a purchasing agent that didn’t like a bargain. Why buy expensive drills when these cheap jobber drills will do? So thinks the PA’s I had to work with. It’s not the cost of the tool that matters, it is the cost to make each part and how many can be made per shift. Cheap drills do not mean cheaper cost per hole if they fail sooner, require more downtime for adjustment, resharpening, or slower cycle times.

Chasing raw material prices. As long as we are discussing the role of the purchasing agent- increasing the number of suppliers  of raw material increases the variability of the machinability that your shop has to face. Chasing prices to save a buck on raw material makes no sense if you lose hundreds of dollars a day in missed production while your crew struggles to get the job running because the material doesn’t perform the same. Standardizing material supply is the best way to keep machines running consistently.

What tortoise have we missed?

We’ve identified a handful of tortoises who are slowly taking your cash with them on their way out. Can you help us find a few more tortoises? Let’s put them in a box or a basket before they excape again…


China Metal Fraud- How About That Low Price Now?

May 8, 2012

Saw a post on LinkedIn regarding fraud on Alibaba.com involving steel.

If the product never arrives, it’s not a good deal.

According to the Linked In post, they fell victim to a scheme like the one described by Galvamet.

“Swindlers have appeared on the metal market of China.

“The process begins when the swindlers offer their customers at an affordable price. Money is then required to be transferred in advance at the rate of 30% as a prepayment. There is a 70% discount on loading the goods on board the ship and a variety of different tricks to make sure the work is only done when there is prepayment.”

The company identified by the poster was Tianjin Jianghailong Steel Co. Ltd.

If you are a victim of Tianjin Jianghailong Steel Co., Ltd., you should contact the Economic and Financial Crimes Commission Republic of China.

Photo


Why Manufacturing is the Right Career Choice- Data!

May 2, 2012

Is now the right time for you to start your career in U.S. Manufacturing?

The phrase "get in on the ground floor" comes to mind...

I found this chart on Global Macro Monitor Blog on WordPress.  They look at it for their purposes. Lets look at it for ours.

I started my manufacturing career in September 1973, near the bottom of the “Nixon Decline.” It wasn’t easy- I had plenty of layoffs- but there was plenty of upside and I went from laborer in a sintering plant through a series of jobs to become, senior plant metallurgist, quality director, plant manager, division director for quality and technology.

Being in the right place at the right time (manufacturing) from 1973 to 1977  allowed me to take advantage of the upside in manufacturing that  gave me the momentum to grow my career.

Looking at the chart above, 2012 looks like the exact same opportunity, only better.

Global Macro Monitor lists some of the factors which influenced the chart above:

  1. Strengthening of the dollar during the 1980′s;
  2. Globalization;
  3. Entry of China and India into the global labor force;
  4. The internet;
  5. Improved productivity; 
  6. Technological innovation; 
  7. Demographics and worker preferences;
  8. All of the above.

I speak and meet with precision machining company managers and owners daily.

All are looking for people with skills and talent.

All are investing in training for their proven performers.

Our National Technical Conference last week  had over 102 first time attendees.

Twice as many companies offerred internships as there were  students in our first Right Skills Now class.

A comment I received yesterday on Linked In: “I teach Precision Machining and our students are all getting jobs now and the starting pay is getting better… ”

These are some very strong indicators that now is a great time to start a career in manufacturing.

 If you can do the math and solve problems based on your experiences, we’d love to have you in our precision machining industry.

P.S. And even though I characterized it as the “Nixon Decline,” I am not at all holding any president responsible for these.

There are far more important factors at play in this chart than whether or not there is a Donkey or an Elephant in the oval office.

Chart


Bullish On Precision Machining-5 Reasons

May 1, 2012

There is a lot of uncertainty in the press about the economy and a lot of fear among businessmen regarding the near term for their business. Here are 5 reasons why I am bullish on  the Precision Machining Industry’s prospects for the balance of 2012.

5 Reasons!

  1. Institute for Supply Management (ISM) Purchasing Manager Index (PMI) for April rose to 54.8 an increase of 1.4 points. If sustained this would indicate an approximate 4.1% real growth in GDP. Precision machined components are vital components in all facets of industry and so would reflect that GDP growth.
  2. The World Steel Association (Worldsteel) just released its April 2012 Short Range Outlook (SRO) for 2012 and 2013. Worldsteel forecasts that global apparent steel use will increase by 3.6% to 1,422 Mt in 2012, following growth of 5.6% in 2011. In 2013, it is forecast that world steel demand will grow further by 4.5% to around 1,486 Mt.
  3. “According to USMTO, February machine tool sales were 2,063 units. This was 23.5% more than February 2011, which was the highest one-month rate of change since September 2011. On an annual basis, unit sales continued to see slower growth, but that rate of growth (33.5%) is still historically high… While the rate of growth in machine tool sales is bound to slow, the leading indicators are strong enough that it looks like machine tool sales should be good throughout 2012.”- Steve Kline Jr, Latest email
  4. “Future business expectations remain strong. The index showed metalworking facilities are slightly more optimistic about their business than they were last month. This continues the trend of improving business expectations that began in October 2011. Finally, since September 2011, the average spending on metalworking equipment for the next 12 months has improved. This indicates that machine tool sales should remain strong for at least the next quarter or two.” Modern Machine Shop MBI
  5.  Real personal consumption expenditures increased 2.9 percent in the first quarter, compared with an increase of 2.1 percent in the fourth.  Durable goods increased 15.3 percent, slowing from the fourth quarter’s 16.1% increase. – BEA

Anecdotally PMPA’s Business Trends Reporting sentiment indicators are strongly positive. We’ll have the index, and our prediction for the end of year average in about two weeks.


4 Risks to Recovery- Peter Morici

April 27, 2012

Guest Post by Professor Peter Morici.Peter Morici is an economist and professor at the University of Maryland School, and former Chief Economist at the U.S. International Trade Commission. 

The economy is growing too slowly for it to be considered robust- adverse developments in four areas could derail the recovery:

  1. China
  2. Dodd Frank Regulations
  3. EU
  4. U.S. Student Loans

Higher probability of economic disruption than zero...

1. China faces real challenges-falling property values, questionable accounting standards and state banks burdened with bad loans. Foreign investors cannot ignore the size of its market, and firms like GM, Ford and Apple will continue to invest to produce for and distribute products in China. However, rising labor costs and increasing revelations of corruption and intrigue, up to the highest levels of China’s leadership, are causing investors to cast a more jaundiced eye on the Middle Kingdom as a place to invest for serving markets in North America and Europe.

A crisis of confidence in China could disrupt both the Chinese and U.S. economies, and such an event has a much higher probability than zero.

"If I wanted to paralyze the recovery of American economy, I would use Dodd Frank to strangle the flow of cash to small business job creators and potential homeowners to do it." -Miles Free

2. Dodd-Frank regulations are severely handicapping small and moderate sized banks. Writing conventional mortgages has become an increasingly challenging activity, and securitizing commercial loans quite difficult. Despite the fact that these bank woes pose significant barriers to recovery in the housing sector and jobs creation among small and mediums sized businesses, Washington appears disinterested, and smaller banks are selling out to their larger brethren.

Wall Street banks now control more than 60 percent of deposits nationally. The absence of competition in many markets has driven down CD rates, and seniors are losing a lot of purchasing power as interest on their retirement savings shrink. Wall Street banks are less interested in making loans to Main Street businesses than were the regional banks they absorbed.

Not looking so rosy in Eurozone despite the easy credit of the ECB's.

3. The EU is in recession and remains in deep trouble-fixes for Greece, Portugal and Ireland are inadequate and eventually will need to be reworked. Spain is teetering on crisis-a failure of its government to meet budget targets or a further spike in unemployment, already about 23 percent, could set off a contagion beginning with Italy.

European banks are highly stressed. Those have not used the grace afforded by easy credit from the European Central Banks to properly add to capital and rework loan portfolios. Rather, they have often adopted gimmicks to paint up bad loans or move those into offshore vehicles-all reminiscent of tactics employed by U.S. major backs when mortgage backed securities became problematic before the financial crisis.

Average debt per Bachelor's degree holder was ~$18,300 in 2010.

 4. U.S. higher education loans-now more than $1 trillion-are a ticking bomb. Most education loans are not dischargeable through bankruptcy, and big debt coupled with disappointing pay will become an increasing drag on consumer spending.

Undergraduates are borrowing too much against future incomes, and many graduate students are borrowing to obtain degrees that will not markedly improve their circumstances.

In the face of all this, the U.S. private sector is proving remarkably resilient.

Neither policy missteps in Washington nor purposeful incompetence in Europe can keep American capitalism down.

However, the economy would be doing a darn sight better with better leadership on both sides of the pond.

Peter Morici

Professor

Robert H. Smith School of Business

University of Maryland

pmorici@rhsmith.umd.edu

http://www.smith.umd.edu/lbpp/faculty/morici.aspx

www.facebook.com/pmorici1

Photos:

China Real Estate Woes

Dodd Frank

Greek Riots

Student debt


2012 PMPA NTC- How We Spell Success!

April 25, 2012

Attendees and shop owners agree: The 2012 PMPA National Technical Conference was a major success!

Who thinks that this is a great conference?

 

“All the sessions I went to this year were excellent, with many items to bring back both professionally and personally. Tools to use, help train others in our shop and increase our competitiveness.”- Shop owner

“As a group of all first-timer’s this year we found it to be a great networking experience and all brought back something to share with our colleagues.”- First time attendee.

If the just wrapped up PMPA National Technical Conference held over the weekend in Wheeling, Illinois on Chicago’s North Side is any indication, our Precision Machining Industry is doing very well these days.

  • Over 420 people in total attended, over 100 of the attendees were attending our conference for the first time.
  • More than 160 companies  sent people who were actively involved and networking.
  • Technical, management, quality, and certification programs gave everyone take home value to make their shops more competitive and sustainable.

Our industry is thriving and working to upgrade the skills and knowledge of our people. PMPA’s NTC gave all attendees “Tools They Can Use” back at the shop to make their shop more competitive and sustainable.

This year’s NTC event turned out to be one of the most successful conferences to date. Just ask  someone who attended! The link below will take you to the handouts, if available, for each session.

Thank you to the Technical Program Committee and to the many contributors to this program’s content.

PMPA members can download program handouts here. (pass word protected)


Robot Safety, R15.06, OSHA And Your Precision Machining Shop

April 19, 2012

Robots continue to find their way into our precision machining shops as we move away from departments of similar machines as a business model.

Savvy shops today are creating cells that use the robot to efficiently transfer work from one type of machine to another.

Robots can also deburr, pick and pack or present to inspection equipment.

As robots become more common in our operations, we need to assure that we are up to date on safety practices and procedures for our employees who are now sharing the same  shop floor work environment with our robots.

Chapter 4 of the OSHA Technical Manual is a “must understand” reference for shops with Robots. You can get it at the link below for free:

Industrial Robots and Robot System Safety

This is a comprehensive resource covering an introduction to robotics, types of robotic systems etc.

I believe that you will get your greatest takeaway in the sections covering hazards and control and safeguarding personnel.

Also you need to be aware of the ANSI RIA 15.06 Standard.

The current US robot standard is the 1999 version of R15.06 which was reaffirmed in 2009.

You can buy it from ANSI here. (cost $45.00)

This standard is currently being updated, with a major focus on risk assessment.

ANSI/RIA R15.06 will combine the ISO 10218-1 standard  ( cost: 146 Swiss francs) which applies just to the robot, with ISO 10218-2 (cost 184 Swiss francs) which covers the integration of the robot into your systems. While these have been finalized by ISO, the final adoption into ANSI RIA 15.06 has not yet taken place. The updated  ANSI/RIA R15.06 standard will include both of these as well as some additional USA requirements. The Canadian standard Z434 committee is also at work on the national adoption of these ISO standards. We have our fingers crossed that the U.S. and  Canadian robot standards will be harmonized.

While we’re waiting for the updated ANSI/RIA R15.06 to be published, you probably ought to make sure that your team is up to speed on the OSHA material mentioned above.

And for $45 the current (2009) version of ANSI R15.06 is worth your time and monies to obtain.

Just remember that when the update is released, it will be best practice and authoritative.

Want more info? Siemens is sponsoring a webinar on April 25, 2012 at 2:00 P.M. Eastern time.

Here’s a link: Siemens Industry Robotics Changes Webinar

PMPA is not a sponsor of this webinar.

But we are committed to giving our members tools they can use to keep their shops safe, competitive, and sustainable.


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